Harwin Z80-255 Bedienungsanleitung Seite 1

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IS-27 Issue: 6 Date: 14.11.11 C/Note: 11542 Page 1 of 9
HAND CRIMP TOOL Z80-255
This Hand Crimp Tool has been designed for use with the following Datamate Trio-Tek Signal
Crimp Contacts:
M80-28300XX .............. Female crimp contact for 22-24 AWG wire, supplied loose
M80-28400XX .............. Female crimp contact for 26-28 AWG wire, supplied loose
M80-25300XX .............. Female crimp contact for 22-24 AWG wire, supplied reeled
M80-25400XX .............. Female crimp contact for 26-28 AWG wire, supplied reeled
Harwin recommend the use of BS 3G 210 Type A PTFE Equipment Wire or near equivalent.
Contact
Wire
Gauge
(AWG)
Typical Stranding
(no of strands/Ø
mm)
Conductor
cross-sectional
area (mm²)
Max Insulation
diameter (mm)
Crimp
height
(mm)
Minimum
pull-off
force
M80-25300XX
or
M80-28300XX
22 19/0.15 0.3358 1.10
0.76 –
0.82mm
45N
24 7/0.20 0.2199 0.95 29N
M80-25400XX
or
M80-28400XX
26 7/0.15 0.1237 0.80
0.50 –
0.56mm
18N
28 7/0.12 0.0792 0.71 9.8N
Harwin North America Harwin Europe Harwin Germany Harwin Asia
T: +1 603 893 5376 T: +44 (0) 23 9231 4545 T: +49 (0) 89 3791 9400 T: +65 6 779 4909
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Inhaltsverzeichnis

Seite 1 - HAND CRIMP TOOL Z80-255

IS-27 Issue: 6 Date: 14.11.11 C/Note: 11542 Page 1 of 9 HAND CRIMP TOOL Z80-255 This Hand Crimp Tool has been designed for use with th

Seite 2 - Ensure that the crimp

IS-27 Issue: 6 Date: 14.11.11 C/Note: 11542 Page 2 of 9 general information The Hand crimp tool Z80-255 consists of a Rigidus Hand Crimp

Seite 3 - CRIMPING PROCEDURE

IS-27 Issue: 6 Date: 14.11.11 C/Note: 11542 Page 3 of 9 Rotate the locator down, snapping the lower tabs on the locator into the bottom

Seite 4 - CRIMP INSPECTION

IS-27 Issue: 6 Date: 14.11.11 C/Note: 11542 Page 4 of 9 4. Release the locator button, allowing the crimp contact to move back between

Seite 5 - CRIMP INSPECTION (CONT.)

IS-27 Issue: 6 Date: 14.11.11 C/Note: 11542 Page 5 of 9 CRIMP INSPECTION (CONT.) Crimp Inspection Areas 1. Insulation Inspection windo

Seite 6

IS-27 Issue: 6 Date: 14.11.11 C/Note: 11542 Page 6 of 9 Deffects Insulation crimp incorrectly formed. Conductor trapped in

Seite 7

IS-27 Issue: 6 Date: 14.11.11 C/Note: 11542 Page 7 of 9 ASSEMBLY – CRIMP INTO HOUSING The completed crimp can now be inserted into the ap

Seite 8

IS-27 Issue: 6 Date: 14.11.11 C/Note: 11542 Page 8 of 9 Rotate the setting wheel to a different setting – the higher the number displayed

Seite 9 - ADVICE ON USE

IS-27 Issue: 6 Date: 14.11.11 C/Note: 11542 Page 9 of 9 CARE OF TOOL Although the Rigidus tool is engineered for durability, it is recomm

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